Acid Proof Lining, Brick Lining, Tile Lining, Coltra Epoxy Lining, Carbon Brick Lining, FRP Lining, Thane, India

 
FURANE : Used as bedding, jointing and pointing material for brick & tile lining etc. Recommended against strong acids, alkalies, salts and solvents. it resist Temperature upto 1700 C0
PHENOLIC : A bedding and jointing cement recommended against dilute sulphuric acids, oxidizing and organic chemicals, oils, greases and solvents. it resist Temperature upto 1700 C0
 
K - SILICATE : A pure white, clear potassium base silicate mortar, Resist highly concentrated Sulphuric acid and oxidizing acids. Used as a bedding comment and not recommended where to waste water collecting tanks. It resist Temperature upto 1900 C0
CNSL : Another bedding and jointing cement resist strong acids, alkalies salts, etc. Most suitable as pipe jointing cement for S.W. pipelines which leads effects water from different plants to waste water collecting thanks. It resist Temperature up to 1900 C0
EPOXY : Most Windly applicable material against corrosion. Used as coating, screeding, grouting and jointing material, Also used for bonding old to new concrete. most suitable Where mild acids are used. it resist Temperature upto 900 C0
SULPHUR : hot melt type acid-proof cement, resist oxidizing and non - oxidizing chemicals upto certain limits, Best jointing cement for acid proof Brick lining. in Battery charging rooms. it resist Temperature uptp 900 C0
POLYSTER : The basic material for FRP lining. Also used as a pointing cement. resists certain acids, alkalies and natural salts. It resist Temperature upto 900 C0
PRIMER : An industrial asphalt base anti-corrosive primer, Used to protect structures against atmospheric corrosion and natural salts. it resist Temperature upto 900 C0
MASTIC : A hot melt type corrosion resistant cement in slab shape, Resists dilute acids, alkalies, salts, etc... Best for heavy duty industrial flooring and brick/tile inter-lining material. Effective laying system for floors / elevated floors of chemical storage tanks and yards.
BRICKS and TILES : Corrosion and heat resistant brick and tiles, Primary material in corrosion technology available indifferent size and thickness.
CARBON - FILLED CEMENTS : 100% cerbon filled cement for resistance against Hydrofluoric acid, fluoride salts and other strong alkalies. Carbon bricks and tiles of different sizes are also available
REFRACTORY CEMENTS AND BRICKS : Is grade high quality refractory cements are also available with us like : Fire-create, Ramming mass, Fire clay, Super castables, Accoset 50 Why heay A/K/C. insulation Mortars, etc... and Refractory Bricks Is-6, Is-7, Is -8 Khapola Bricks, High Alumina Bricks and Insulation Bricks.
ACID PROOF LINING
1. BRICK LINING : It is a prime lining system being use to stop corrosion in major chemical projects. Bricks available in different sizes are badded and jointed with acid proof cement. The cements being used are depending on the chemical condition and temperature upto its specific limitations.
2. TILE LINING : It is generally use in Drainage systems, verticals, foundations, Ceiling of the vessels, etc.... It is also badded & jointed with different acid proof comments. tiles are available in different size and thickness
3. MANDANA STONE LINING : It is generally use on chemical processing floors, where it is badded & jointed with acid proof cements.
4. EPOXY LINING : It is solvent ferr, clear epoxy lining system used in chemical storage tanks, pits, floors, ETP Tank... Lined in 3mm, 5mm and more thickness. it is highly recommended for Air crafts, Breweries, Motor vehicle, Sugar, Dairy & Textile Projects.
5. COLTAR EPOXY LINING : It is Cottar bade Epoxy lining system being used where mild acids, alkalies or waste water of low PH value takes place. it has very good resistant for ETP, waste water collecting chambers, Drains, etc. It is lined in 3mm, 5mm and more thickness.
6. CARBON BRICK LINING : It is highly recommended where fluoride, Hydrofluoric acids and very strong alkalies are use. Carbon Bricks are available in different sizes, it is badded & jointed with specially formulated carbon filled cements.
7. F. R. P. LINING : It is Polyester Resine base lining system useful where certain acids, alkalies are used. Best for chemical & Reaction tanks, storage tank foundations, Structures etc... it is available in 3mm, 5mm and more thickness as per client requirements.
 

TECHNICAL DATA
 
  Furane Phenolic K- silicate CNSL sulphur Epoxy Polyester Bricks Mastic
color Black Black Off white Black Black Off white Off white Off white Black
Ratio
1.3 1.3 1.3 1.3 Hot Melt 1:5 1:5 - Hot Melt
Compressive
Strength
(Kg/Cm2)
350 350 150 - 250 500 500 700 250
Flexural
Strength
(Kg/Cm2)
75 75 40 - 70 150 150 200 70
Bond
Strength
(Kg/Cm2)
10 10 5 - 10 10 12 - 10
Water
Absorption
(Max % )
1% 1% 18% 1% 1% 1% 1% 2% 1%
Temperature
Resistant
Max C"
1700 1700 9000 1900 900 900 900 9000 600
 
Rato = Solution : Power ** Absorption of Tulane -- Data not Available.
 
CHEMICAL RESISTANCE OF SILICATE TYPE MORTARS
 
Sl No. Substance Chemical Sodium
Silicate Type
Resistance Potassium
Silicate Type
i) Hydrochloric acid (concentrated) R R
ii) Sulphuric acid (10%) R R
iii) Sulphuric acid (10 to 50 %) L R
iv) Sulphuric acid (above 50 %) (see Note) N R
v) Nitric acid ( concentrated ) R R
vi) Organic acids ( concentrated ) R R
vii) Hydrochloric acid ( any strength ) N N
 
Alkalies :
 
i) Sodium Hydrochloric ( any strength ) N N
ii) Sodium carbonate ( any strength ) N N
 
Salt Solution :
 
i) Acidic (pH value than 4 ) R R
ii) Alkaline N N
iii) Neutral L L
 
Solvents :
 
i) Aliphatic hydrocarbons R R
ii) Aromatic hydrocarbons R R
iii)
Alcohols R R
iv) Ketones R R
v) Chlorinated hydrocarbons R R
 
Fats and oils.
 
Note - Potassium silicate mortar used for resistance of Sulphuric acid (above 90% percent), for a prolonged period, may cause crystal formation with subsequent growth within the pores and can disintegrate these mortars.
 
CHEMICAL RESISTANCE OF RESIN TYPE MORTARS
 
SL NO. SUBSTANCE EPOXY POLYESTER PHENOLIC FURANE CASHEW
NUT
SHELL
LIQUID
  Acids :          
i) Acetic acid 10% R R R R R
ii) Chromic acid 10% N R L N L
iii) Hydrochloric acid (cone) R R R R R
iv) Hydrochloric acid 40 % (see note 2) N N R R R
v) Lactic acid 2 %   R R R R
vi) Nitric acid 10 % L N L N L
vii) Nitric acid (cone) N N N N N
viii) Phosphoric acid 10 % R R R R R
ix) Sulphuric acid 10% R R R R R
x) Sulphuric acid 40% R R R R R
xi) Sulphuric acid (cone) N N L N N
 
Alkalies :
 
i) Ammonia 0-880 R N L R R
ii) Sodium hydroxide 40 % R N L R L
iii) Sodium carbonate R L R R R
iv) Calcium hydroxide R N R R R
 
Salt Solution :
 
i) Salt solution (acidic) R R R R R
ii) Salt solution (alkaline) R L R R R
 
Solvents :
 
i) Aliphatic hydrocarbons R R R R N
ii) Aromatic hydrocarbons L N R R N
iii) Alcohols R R R R R
iv) Ketones L N L R R
v) Chlorinated hydrocarbons L L R R N
  Wet Gases (oxidizing) N N N N N
  Wet Gases (reducing) R R R R R
  Mineral Oils R R R R L
  Vegetable Oils and Fats R R R R L
 
Note 1 - R = Generally Recommended,
            L = Limited use (occasional spillage),
            N = Not Recommended.
 
Note 2 - Carbon and graphite fillers should be used for hydrofluoric acid service.
 
TASTING FACILITIES :- We have complete tasting facilities chemicals as well as physical.
 

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